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MOD Louvered cabinet door over driver's seat on Newmar New Aire

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MarkMaxPayne

RVF Supporter
Joined
May 24, 2023
Messages
364
Location
Beaverton, OR
RV Year
2013
RV Make
Newmar
RV Model
New Aire 3543
RV Length
36'
Chassis
Spartan
TOW/TOAD
Fiat 500 Turbo
Fulltimer
No
For some reason the folks at Newmar don't think that New Aires require louvers to allow hot air to escape from the cabinet all the electronics are contained in over the driver's seat. They do this in other models, but not the New Aire. This mod was relatively easy once I got over the disappointment that my cabinet doors are actually veneered MDF despite what Newmar's marketing and sales materials and people say (that rant in a different post).

I ended up ordering a set of louvers from Newmar parts. I ordered the same set of louvers that are used in the bedroom rear wall below the closet (next to the washer dryer cabinet doors). I had to lightly sand them and revarnish with "Dead Flat" to more closely match the cabinet door I was installing them into. Newer models are using a gloss finish now so newer rigs might be able to skip this step.

I then removed and applied painters tape to the front top half of my cabinet door. I took some measurements to ensure my cut out for the louver wouldn't interfere with the hinges. I also made sure that my cutout was to the inside dimensions of the louver, allowing its face to overhang the opening and mount against the door. Four drill holes and a jig saw cut out the MDF and veneered section I wanted to mount the louvers in.

I installed the louvers upside down for two reasons: Not see the electronics in the cabinet when the cabinet door was closed; create an easier path for raising heat to exit them.

Because the door was MDF vs. solid wood (sorry, still doing the slow burn on that one), I had to use some scrap trim wood to then frame out the inside of the cutout where the louver insert would have left ugly MDF exposed. I tried to stain the trim pieces, but didn't match the original stain. That said, even though it doesn't match, it is a heck of a lot better looking than exposed MDF when the door is opened.

I wish I didn't have to do this project. New Aires should just come with a louvered door over the driver's seat where they put all the 3rd party electronics (routers, satellite dish box, etc.). My next project will be to cut some air holes into the shelf between what was the closed box and the lower box (which they don't use), which has a grill to allow cooler air in.

Best,
-Mark
 

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